Metal Fabrication Company in Pune, India
Reimagining metal fabrication through technology
Cyclotron Industries is the best Metal Fabrication Company in Pune, India. We offer the best steel fabrication services in India. SS and Aluminium fabrication.
Cyclotron Group Clients
- Cyclotron Industries is the best heavy fabrication company in Pune. We manufacture products in heavy metal fabrication, heavy engineering, etc
- Heavy fabrication companies in India support core industries such as energy, manufacturing, construction, automotive, and large industrial projects.
- These companies work with thick steel plates and structural materials to produce machine bases, equipment frames, platforms, and heavy-duty assemblies.
- Best Aluminium Fabrication services in Pune by Cyclotron Industries . We offer high precision, fast and accurate aluminium fabrication solutions for all your needs
- Delivering the best Aluminium Fabrication Services in Pune, Cyclotron Industries works with a wide variety of aluminium fabricated products that cater to the needs of different industries. From small workshops to large OEMs, we deliver aluminium solutions that are precise, durable, and built to perform
Fabrication company in Pune
Cyclotron Industries is a metal fabrication company based in Pune, supplying custom and industrial components to OEMs, manufacturers, construction firms, and heavy-engineering industries. We handle fabrication, machining, welding, sheet-metal work, and assembly for projects that need accuracy and dependable performance
Pune has become a major fabrication and engineering centre, and being located here allows us to work closely with suppliers, industrial zones, and skilled teams. This helps us deliver consistent quality on both small and large production runs.
Our focus is simple: build strong, precise, and reliable components that meet the demands of real-world industrial use.
- Best Custom metal fabrication in Pune by Cyclotron Industries. Steel, SS and Aluminium custom metal fabrication with precision weld quality and shortest lead times
- In simple terms, custom fabrication is the process of transforming raw material into an exact product with the desirable dimensions, shape, and properties required by the customer
Cyclotron Industries has steadily grown into a trusted metal fabrication partner for OEMs and industrial companies in Pune. Our work focuses on strong, accurate, and well-finished components that fit correctly and stay reliable in demanding applications.
With an engineering-led team, every project begins by understanding the part’s function, load, and assembly requirements. This helps us maintain consistent quality across prototypes, batch production, and heavy fabrication jobs.
Our location near the Bhosari, Chakan, PCMC, and Talegaon industrial zones allows us to support automotive, automation, machinery, and heavy-equipment manufacturers with quick response and timely deliveries. Customers appreciate our practical approach, clear communication, and stable processes, which help keep their production schedules running smoothly.
Custom Metal Fabrication in Pune
- Cyclotron Industries is part of the Cyclotron Group, known for its work in welding automation through Cyclotron Automation
- Over the years, we have built welding fixtures, tables, and positioners for different industrial applications. This engineering background naturally shaped the way we understand fabrication, accuracy, and process control.
- As the demand for reliable fabrication partners increased in Pune’s industrial zones, our team grew into a dedicated metal fabrication division to support that need.
Built on Engineering Experience
Our shift to fabrication services didn’t happen overnight. Many of our automation clients needed custom metal parts, assemblies, and structures for their machines and production setups. Since we were already familiar with alignment, fixturing, and welding behaviour, it made sense to expand our capabilities and provide end-to-end custom fabrication support.
Designed for Custom Requirements
Most of our work today involves custom metal parts such as:
- Machine frames
- Structural brackets
- Sheet-metal enclosures
- Guard assemblies
- Base plates and supports
Some of these are one-time requirements for maintenance or development, while others enter long-term production.
We support DXF and DWG drawings and begin every job with a short engineering review. This helps us check manufacturability, understand tolerances, and avoid issues during final assembly.
Smooth Fitment and Practical Execution
Thanks to our automation background, we pay close attention to how parts will be welded, aligned, and used. This helps us:
- Maintain consistent accuracy
- Choose the right fabrication approach
- Control distortions
- Ensure stable fitment during installation
If it is a prototype or a batch order, the goal stays the same: predictable quality and components that fit without rework.
Trusted by Companies Across Pune
Customers across Bhosari, Chakan, PCMC, and Talegaon rely on us because we keep communication clear and stay involved throughout the project. Many of them consider us their custom fabrication specialists, especially when a part must integrate directly with their equipment or assembly line.
- Cyclotron Industries offers a full range of metal fabrication services from concept and prototyping through to production, finishing, and assembly.
- We combine engineering experience from the Cyclotron Group with industrial equipment and controlled processes.
- The result is reliable metalwork for OEMs, machinery builders, and heavy engineering companies across Pune and neighboring industrial areas.
Below is a detailed list of our core services and what each service includes.
Laser Cutting Services
We provide accurate laser cutting for sheet metal and plate parts used in industrial assemblies.
- High precision laser cutting for sheet metal, plates, and complex profiles.
- Capacity for mild steel, stainless steel, and aluminium.
- Clean edges and tight kerf control reduce secondary operations.
- Ideal for enclosures, panel work, brackets, and precision parts.
- File formats accepted: DXF, DWG and common CAD exports.
- Nesting optimization to reduce material waste and lower cost per part.
Why it matters: Laser cutting gives accurate, repeatable shapes that speed assembly and improve part fit.
CNC Bending and Press Brake
We use CNC bending machines to form metal parts with consistent angles and clean profiles.
- CNC press brake bending for sheet metal up to industrial thicknesses.
- Rule-based setup for consistent bend allowance and minimal springback.
- Repeatable angles and consistent radii across batches.
- V-die and box tooling available for different profile needs.
- Prototype bending and full production runs supported.
Why it matters: Controlled bending keeps tolerances tight and reduces the need for on-site adjustments.
Welding: MIG, TIG, and ARC
Our welding team handles structural, stainless steel, and aluminium welds with stable alignment and strong joints.
- MIG welding for structural and mild steel assemblies.
- TIG welding for stainless steel and aluminium where precise, clean welds are required.
- ARC welding for heavy plate and thick section joins.
- Certified weld procedures and experienced welders for structural integrity.
- Jigging and fixtures to control distortion and maintain alignment during welding.
- Weld inspection and strength checks as part of QA.
Why it matters: Proper welding technique and fixturing reduce distortion and ensure long-term performance of welded assemblies.
Fabrication and Assembly
We manage complete fabrication work, from cutting and welding to final assembly and fit-up.
- End-to-end fabrication of frames, supports, skids, and complete assemblies.
- Cutting, forming, welding, machining, and final fit-up done in a coordinated workflow.
- Sub-assembly and final assembly services with fasteners, studs, inserts, and welded joints.
- Trial fit and function testing before delivery to ensure components align with your system.
Why it matters: A single supplier for fabrication and assembly saves time, reduces logistics, and improves accountability.
Heavy Plate Fabrication
We work with thick plates used in heavy equipment, structural weldments, and industrial bases.
- Plate cutting, beveling, welding, and heavy-structure assembly for thick sections.
- Capacity to handle larger plates used in heavy equipment, press bases, and structural components.
- Preheat and interpass temperature control for critical welds when required.
- Fit-up strategies and fixturing to preserve geometry in heavy joins.
Why it matters: Heavy plate work requires different controls and experience compared to light sheet metal. We apply both.
Powder Coating and Finishing
We offer protective and aesthetic surface finishing to improve component durability.
- In-house surface finishing to improve corrosion resistance and appearance.
- Powder coating for durable, uniform finishes.
- Pre-treatment, blasting, and chemical cleaning before coating.
- Wet painting, zinc plating, and passivation offered when specifications require it.
- Final inspection of finish thickness and adhesion.
Prototyping Services
We support fast prototyping for development-stage parts and trial assemblies.
- Rapid prototyping for one-off parts and development cycles.
- Close collaboration with client engineers during design verification and fit trials.
- Fast turnaround on prototypes to accelerate product development.
- Iterative refinements carried out to move from prototype to production smoothly.
Why it matters: Quick, accurate prototypes reduce design risk and speed up product launches.
Fabrication for OEMs
We supply OEMs with consistent, repeatable fabrication quality for long-term production.
- Tailored production runs that follow OEM drawings, tolerances, and quality protocols.
- Material traceability and batch documentation available on request.
- Support for supply chain schedules and Kanban replenishment for repeat parts.
- Confidential handling of drawings and IP-sensitive work.
Why it matters: OEM customers need reliable partners who can deliver precision consistently and protect their process and product IP.
Industrial-grade Machines and Shop Capabilities
Our workshop is equipped with industrial CNC and fabrication machinery to maintain accuracy and throughput.
- CNC laser cutters, fiber or CO2-based depending on material needs.
- CNC press brakes with programmable backgauge systems.
- Plate cutting and beveling equipment for heavy sections.
- A range of CNC mills and lathes for secondary machining and finishing.
- Dedicated welding bays with jigs, fixtures, and positioners from Cyclotron Automation.
- Inspection tools such as CMM or DRO-equipped machines for dimensional control.
These resources let us hold tighter tolerances and deliver parts ready for assembly.
Tight Tolerances and Quality Control
- Tolerances set per job, and critical dimensions are inspected during and after production.
- First article inspection and batch inspection are available for regulated or critical parts.
- Welding checks, visual inspection, and dimensional verification at each stage.
- Quality records and traceability are provided to meet OEM or project requirements.
We do not treat tolerances as an afterthought. We plan for them.
Quick Lead Times and Flexible Production
- Short runs and urgent one-off jobs handled through a fast-track process.
- Production scheduling designed to meet lead-time commitments while maintaining quality.
- Ability to scale to larger runs by organizing batch workflows and secondary operations efficiently.
- Clear communication at each step so customers know delivery milestones.
Fast lead times are practical only when quality remains predictable. That is our priority.
- Best steel fabrication company in Pune, India with the best in class manufacturing facility.
- Equipped with the modern machinery setup along with advanced robotics and automation across the factory to improve the productivity of the steel fabrication process.
- Our focus is on the best quality of end with the fastest services in India.
Process of working
- Send us drawings or sketches in DXF, DWG, STEP or common CAD formats
- We perform an engineering review and manufacturability feedback
- We provide a clear quotation with lead times and suggested materials or process changes if helpful.
- On approval, we move to production with documented quality checks and a clear delivery plan.
- After delivery, we remain available for fit-up support and post-delivery follow-up.
Metal Fabrication Work in Pune
- Metal fabrication work is at the core of what we do at Cyclotron Industries. Since many customers search for a metal fabrication company in Pune without knowing the technical terms, we prefer explaining fabrication work in simple, practical language.
- At Cyclotron Industries, we provide fabrication services from light to heavy duty fabrication of parts. We are committed to delivering precise, reliable, and consistent fabrication solutions that exceed customer expectations
What Is Fabrication Work?
Fabrication work involves taking raw metal sheets, plates, or sections and turning them into usable components. This includes cutting, bending, welding, machining, and assembling them into the final shape the customer needs. In most cases, the parts we make become part of a machine, a structure, or an industrial system. This is the foundation of industrial metal fabrication and is widely used in OEMs, automation equipment, and heavy engineering.
Fabrication vs Machining
Both fabrication and machining are important, but they serve different purposes.
- Fabrication deals with cutting, bending, welding, and assembling metal into larger structures such as frames, cabinets, enclosures, and brackets.
- Machining focuses on removing material using mills or lathes to achieve precise dimensions, holes, threads, and tolerances.
In many projects, both are required. We handle fabrication in-house and support it with CNC machining wherever tight tolerances are needed.
End-to-End Fabrication Processes
Our fabrication workflow is designed to keep the process simple, predictable, and controlled. It follows this sequence:
- Drawing review (DXF, DWG, or CAD files)
- Material selection based on thickness, grade, and application
- Laser cutting for accurate profiles
- CNC bending for clean, consistent angles
- Welding using MIG, TIG, or ARC depending on the material
- Secondary machining for holes, slots, or precision areas
- Surface finishing such as powder coating or painting
- Final fit-up and inspection
- Packing and dispatch
This workflow is used for both custom metal fabrication in Pune and repeat OEM fabrication work.
Typical Projects We Handle
The most common fabrication projects we deliver include:
- Machine frames
- Base plates and mounting plates
- Structural supports and heavy welded structures
- Electrical and machine cabinets
- Protective enclosures and sheet-metal housings
- Brackets, guards, and equipment stands
These projects fall under steel fabrication in Pune, aluminium fabrication in Pune, and general industrial metal fabrication, depending on material and application.
How We Maintain Precision and Quality
Quality in metal fabrication is a combination of proper planning and controlled execution. We pay attention to the basics that keep fabrication accurate. This includes clean laser-cut profiles, controlled bending, and the use of welding fixtures to limit distortion. We manage heat properly during welding, check key dimensions during the process, and review the surface finish once the part is coated or painted. When needed, we also do a trial fit-up.
These steps help us maintain consistent quality in both light and heavy metal fabrication in Pune.
Industrial Metal Fabrication in Pune, India
Cyclotron Industries supports a wide range of industrial clients that need accurate, repeatable, and durable fabricated parts.
Most of our work becomes part of machines, automation lines, conveyors, material-handling systems, and equipment used daily in industrial plants.
Our engineering background helps us maintain steady quality, even across large batches.
Machine Manufacturers
We supply frames, brackets, enclosures, and base structures that require stable alignment and clean welds. These parts go straight into machines, so geometry and dimensional control are a priority.
Automation Equipment Builders
Automation companies depend on fixtures, guards, stands, and custom assemblies that work smoothly with sensors and moving systems. Controlled welding and proper fixturing help reduce distortion and keep the fit accurate.
Industrial Conveyors
We fabricate conveyor frames, supports, side guards, and structural parts where straightness and accuracy are important for reliable conveyor performance.
Food and Pharma Machinery
For these sectors we provide stainless steel covers, guards, stands, and sheet-metal assemblies with clean TIG welds suited for hygienic environments.
Construction and Infrastructure
We build heavy supports, platforms, frames, and plate-based structures that withstand load, vibration, and outdoor exposure. Weld strength and finishing are important here.
Material Handling Equipment
We fabricate platforms, base plates, heavy supports, structural frames, and other assemblies used in industrial plants, civil projects, and site installations. These parts need to handle load, vibration, and outdoor conditions, so strength and finishing are important.
Energy and Power Sector
Thick-plate fabrication and heavy welded structures are common in energy projects. Proper fit-up and controlled welding help maintain accuracy in these applications.
Built for Industrial Demands
Working with industrial clients has helped us shape our processes around stability and repeatability. To support long-term supply requirements, we focus on:
Large Batch Capability: We manage medium and large production batches with consistent output from start to finish. This is important for OEMs who need the same part delivered multiple times across the year.
- Engineering-Heavy Components: Industrial parts often carry detailed drawings and functional requirements. Our engineering-led approach helps us manage these details and reduce rework.
- Consistency and Repeatability: We rely on laser cutting, CNC bending, fixtured welding, and structured inspections to maintain steady results, batch after batch. This ensures every part aligns with the customer’s machine or system without adjustments on-site.
Heavy Metal Fabrication in Pune
Heavy fabrication work calls for more than standard cutting and welding. It needs strong handling, accurate preparation, and a team that understands how thick plates and large structures behave during fabrication.
At Cyclotron Industries, this type of work has become a regular part of what we handle for machine manufacturers, industrial plants, automation companies, and construction-related projects across Pune.
Our facility is set up to manage large components safely and maintain alignment throughout the entire process.
Machine Frames
We build heavy-duty machine frames that support high loads, vibration, and long operating cycles. Each frame is assembled with proper fixturing and guided welding sequences so the final structure stays straight and stable.
Base Plates
Base plates form the foundation of machines, conveyors, and automation setups. We work with thick steel plates and provide the right flatness, proper hole alignment, and clean weld preparation to avoid issues during installation.
Heavy Welded Beams
Our projects involve welded beams, columns, and reinforced structures. We prepare the edges with the right care, manage heat properly during welding, and check alignment through the process to keep the structure strong and in shape.
Large-Scale Structures
For platforms, skids, housings, and larger assemblies, we use a layout that makes it easier to position and rotate components during fabrication. This helps us maintain accuracy even when parts are long, wide, or built in multiple sections.
Fabrication with Lifting Cranes
Handling heavy parts safely is just as important as fabricating them. Our workshop includes lifting cranes and material-handling equipment that allow us to move big components without stressing the welds or distorting the structure.
Capabilities for heavy fabrication
- High-Thickness Cutting: We support laser cutting up to 20–25 mm, giving us clean edges and accurate profiles even for heavy sections. This reduces manual correction later and speeds up overall fit-up.
- Controlled Bending of Thick Plates: Thick plates require specific tooling and precise bend calculations. Our CNC press brakes and process control help maintain uniformity across large or repeated components.
- Experienced Heavy Welding: Thick sections, long weld runs, and multi-pass welds are handled with the right techniques, including: Preheat Interpass control, Correct filler selection, Distortion control using fixtures, This results in stronger, cleaner welds suitable for industrial use
- Large Work Area: Handling Our layout, tooling, and material-handling systems allow us to assemble long frames, wide platforms, and bulky structures efficiently without compromising quality.
- Export-Quality Heavy Fabrication : Some of our heavy assemblies are shipped internationally. We follow detailed inspection steps, maintain documentation, and finish components to the standards required for export packaging and transport.
Steel fabrication in Pune
Steel fabrication is one of our core capabilities, with dedicated setups for both mild steel (MS) and stainless steel (SS). Each material requires a different process, so MS and SS fabrication are handled with separate tools, techniques, and finishing standards.
Mild Steel (MS) Fabrication
MS is widely used in industrial projects, and we handle everything from light sheet-metal parts to heavy MS structures.
- Structural components: Beams, supports, brackets, and load-bearing frames
- Machinery frames: Stable, well-aligned MS frames built with controlled welding and proper fixturing
- Industrial supports: Stands, bases, and reinforcement structures designed for long-term load and vibration
Our Mild Steel fabrication work supports OEMs, automation builders, manufacturing units, and construction projects across Pune.
Stainless Steel Fabrication
Stainless Steel fabrication needs clean welds, smooth finishing, and careful handling to protect the surface of the material.
- Food-grade fabrication: TIG-welded covers, enclosures, tables, and guards
- Pharma equipment: Panels, housings, supports, and fixtures for cleanroom use
- Decorative and architectural SS: Handrails, frames, guards, and display units with polished finishes.
- Precision SS parts: Laser-cut, CNC-bent, TIG-welded components for machinery and automation
Our steel fabrication services cover both heavy MS structures and high-finish SS assemblies, giving customers reliable results across different applications.
Aluminium fabrication in Pune
Aluminium fabrication in Pune is a strong part of our work, driven by the needs of automation, electrical OEMs, and the growing EV sector.
Aluminium is lightweight, corrosion-resistant, and easy to machine, which makes it ideal for components that need strength without excess weight.
Our team handles cutting, bending, and welding of aluminium parts used in machines, electrical systems, and automotive applications.
Lightweight Components
We fabricate sensor mounts, tool plates, small frames, and structural parts that must stay rigid while keeping machine weight low.
Enclosures
Aluminium enclosures for automation, control systems, and electronics are built with clean CNC bends and TIG welds for a neat finish and consistent fit.
Covers and Machine Guards
Laser-cut and CNC-bent covers, access panels, and guards that reduce machine load and are easy to install.
Electrical Components
Panels, cable covers, brackets, and heat-friendly aluminium parts used in electrical and panel manufacturing.
EV Components
Battery enclosures, sensor brackets, lightweight frames, cooling plates, and structural housings for EV startups and component suppliers.
MIG/TIG Welding for Aluminium
- Clean TIG welds for thin sheets and precision assemblies
- MIG welding for thicker aluminium sections
- Proper jigs to control distortion
- Heat management for strong and stable joints
Laser Cutting up to 16 mm of Aluminium
We support aluminium laser cutting up to 10–12 mm depending on the alloy, giving smooth edges, minimal burr, and accurate profiles for easy assembly.
Aluminium fabrication is one of our key capabilities, and our process focuses on clean welding, accurate cutting, and careful handling to deliver reliable parts for demanding industrial applications in Pune.
Why choose us for metal fabrication?
- Advanced Machinery: Our workshop is equipped with industrial-grade machines that support laser cutting, CNC bending, machining, and controlled welding. This allows us to produce accurate components with steady results, even in large batches.
- Skilled Welders and Fabricators: Good fabrication depends on the people doing the work. Our welders and fabricators understand how metal behaves during cutting, bending, and welding, which helps them maintain alignment and reduce distortion.
- Engineering-Led Team: Every project begins with an engineering review. Drawings, tolerances, and material details are checked before production starts. This prevents rework and ensures the final part fits correctly in the customer’s assembly.
- ISO-Level Quality Control: We follow structured inspection steps that reflect ISO-style quality practices. Critical dimensions, weld integrity, and surface finishing are checked throughout the process so that each batch meets the required standard.
- Fast Prototyping: We support development teams and OEMs with rapid prototyping. Quick iterations, direct communication, and small adjustments help customers validate designs faster before moving to full production.
- Strong Finishing Capabilities: Finishing is a major part of the final product. Powder coating, painting, surface preparation, and polishing are handled with care to make sure the part looks clean and remains protected in its working environment.
- One-Stop Fabrication Facility: Cyclotron Industries manages cutting, bending, welding, machining, finishing, and assembly under one roof. This reduces coordination effort, speeds up delivery, and improves overall control over quality.
Applications & Industries We Serve
We supply fabricated and machined components to a wide range of industries across Pune. Each sector has its own requirements, and our team is familiar with the tolerances, finishing, and material standards needed in these environments.
Automotive
We fabricate brackets, frames, fixtures, guards, and sheet-metal parts used in production equipment, testing systems, and material-handling setups inside automotive plants.
Automation and Robotics
Automation companies source machine guards, stands, base frames, aluminium enclosures, precision sheet-metal parts, and fixture components that must integrate accurately with sensors, motors, and robotic equipment.
Food and Pharma
Stainless steel fabrication for covers, enclosures, trays, and structural supports. Clean TIG welds and smooth finishing help meet hygiene and inspection standards.
Construction and Infrastructure
Platforms, base plates, heavy supports, structural frames, and fabricated assemblies used in industrial sites, civil projects, and plant installations.
Heavy Engineering
Fabrication of thick-plates, large machine bases, welded beams, and heavy structures that require controlled welding, accurate fit-up, and proper handling during assembly.
Electrical and Panel Manufacturing
Aluminium and steel enclosures, cable covers, back plates, mounting brackets, and precision-cut panels for electrical and control systems.
OEM Product Manufacturers
Batch-manufactured custom components such as housings, brackets, frames, skids, and sheet-metal assemblies built to OEM drawings and repeatable specifications.
Blogs by Cyclotron Industries
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Why choose us?
10+ Years of Experience
With a legacy of building precision welding systems and industrial automation systems, Cyclotron brings the same trust and quality to every project.
In-house Production Control
No third-party delays or compromises. Every part is cut, machined, and quality-checked in-house using our own equipment. Get faster turnaround, better consistency, and zero surprises.
Full transparency
You will always know what’s happening. We provide regular updates and proactive communication so you wonder about progress or timelines.
Dedicated Technical Support
We believe in long-term partnerships, not one-time jobs. Our technical team is here to support you with expert guidance and reliable after-sales service
