Profile cutting services in Pune
At Cyclotron Industries, we provide advanced profile cutting services in Pune. Here we bring together advanced CNC profile cutting machines and skilled operators to deliver high-precision cutting solutions. Our services are designed for industries that cannot compromise on accuracy or reliability.
Profile cutting services in Pune
Cyclotron profile cutting capabilities in Pune
- Cutting steel plates up to 100 mm in thickness.
- H-beam cutting up to 300 mm.
- Pipe cutting up to 200 mm diameter.
- Straightness tolerance within 1 mm.
- Support for multiple design file formats.
| Point | Description |
|---|---|
| Max section size | H-Beam upto 300 mm, Pipe dia upto 200 mm |
| Cutting methods | Oxy-fuel |
| Tolerance | 1.5mm |
| Material types | Mild steel, Stainless steel, Aluminium |
| Straightness | upto 1 mm |
Cyclotron Industries Promise of Quality
- Unmatched Precision Every cut is delivered with consistent accuracy, reducing rework and ensuring your components fit perfectly the first time.
- On-Time, Every Time Deadlines drive industries, and we make sure you never miss one. Our streamlined processes and advanced CNC machines help us deliver your orders exactly when you need them.
- Nationwide Reach No matter where your operations are, we’ve got you covered. With a strong PAN-India delivery network, your components arrive safely and on schedule.
- Customer-First Service We believe in building lasting partnerships, not just completing orders. Our support team works closely with you to understand your requirements, solve challenges, and deliver results that exceed expectations.
About profile cutting services
- Every growing industrial hub needs reliable cutting solutions to keep production moving smoothly.
- Being one of India’s major centers for engineering, automotive, aerospace, and manufacturing industries, there is a strong demand for profile cutting services in Pune. Whether it’s for large infrastructure projects, machine components, shipbuilding, or custom fabrication, industries require accurate and repeatable cutting methods that save both time and cost.
- This is where CNC profile cutting Pune step in. Combining traditional gas cutting methods with modern CNC (Computer Numerical Control) technology, manufacturers can achieve extremely precise cuts with minimal waste, faster turnaround times, and greater flexibility in handling complex designs.
- In this detailed guide, let’s explore what profile cutting is, how the gas cutting process works, the role of different gases in oxy-fuel cutting, and why industries in Pune rely heavily on professional CNC profile cutting services.
What is profile cutting?
- Profile cutting is a thermal process used to cut mild steel and low-carbon steel plates into accurate shapes and sizes. The cutting happens because of a chemical reaction between oxygen and hot steel. This method is widely used in construction, aerospace, automotive, manufacturing, shipbuilding, and many other industries where precision matters.
- With CNC profile cutting services, materials such as metals, plastics, composites, and even non-metals can be cut with high accuracy. The process starts with a digital file that is converted into machine instructions. The CNC system follows this path to deliver consistent results with minimal material waste.
Key features of profile cutting
- High Accuracy: CNC ensures tolerance levels as tight as 1 mm.
- Repeatability: Every cut is identical, even across thousands of components
- Flexibility: Can cut straight lines, curves, complex patterns, holes, and slots.
- Efficiency: Optimized nesting reduces waste of raw material.
- Versatility: Compatible for a wide range of materials like mild steel, low-carbon steel, stainless steel, plastics, composites, and non-metals.
Importance of profile cutting in Pune
- Industries depend on profile cutting because most finished components begin as raw plates or beams. Before welding, machining, or assembly, these materials need to be cut into precise shapes. If the cutting is not accurate, the entire production line can face delays, rework, and quality issues.
- In Pune, where companies like Tata Motors, Bharat Forge, Mahindra, Cummins operate, CNC profile cutting Pune becomes critical for fabricators and OEMs.
Working of CNC Profile cutting
Traditional profile cutting involved manually guiding the torch or using mechanical templates. CNC technology revolutionized this by introducing automation. Here’s how the CNC process works:
- Digital Design File: Engineers create a CAD drawing of the component to be cut.
- CAM Programming: The design is converted into predefined CNC instructions using CAM software.
- Material Setup: The workpart like Steel plates or beams are fixed on the cutting bed.
- Torch Control: The CNC torch follows the programmed path with precision.
- Cutting Execution: The oxy-fuel flame heats and cuts the material with high accuracy.
- Quality Control: The finished part is inspected to ensure tolerances are maintained.
This system eliminates human error, ensures higher productivity, and allows manufacturers to take on more complex projects.
Our clients
Gases used in Oxy-fuel gas cutting
- Acetylene:
Acetylene, when combined with oxygen, reaches a flame temperature of about 3,200 °C, making it the hottest and most efficient gas for oxy-fuel cutting. It heats metal rapidly, provides quick starts, and produces smooth, clean cuts. Because of its precision and speed, acetylene is commonly used in fabrication workshops and is ideal for cutting steel up to medium thickness. - Propane:
With a flame temperature of around 2,820 °C in oxygen, Propane is a popular choice for cutting because it’s affordable, easy to find, and powerful. With its high flame heat, it quickly preheats and cuts through thick steel, which is why industries like shipbuilding, construction, and heavy fabrication rely on it every day. - Natural gas:
Natural gas burns at about 2,770 °C with oxygen, which makes it less hot and efficient than acetylene or propane. But what it lacks in speed, it makes up for in savings. Because it’s much cheaper, natural gas is the go-to fuel in large industrial setups like steel plants, where keeping costs down matters more than cutting quickly.
Applications of CNC Profile cutting
- Automotive
- Construction
- Agricultural
- Ship building
- Heavy fabrication
- Heavy Engineering & Mining
Conclusion
As Pune’s industries continue to expand, the demand for reliable profile cutting services in Pune keeps growing. CNC technology combined with oxy-fuel cutting has become a critical part of modern manufacturing, offering speed, precision, and cost savings.
At Cyclotron Industries, we provide cutting solutions that match the pace of Pune’s growth. Whether you are in automotive, aerospace, construction, or heavy engineering, our CNC profile cutting services are designed to help you move faster, reduce costs, and deliver quality products every time.
