Process skids manufacturer in Pune, India

Cyclotron Industries is the Leading Process Skids Manufacturer in Pune, India.
We provide manufacturing of all the types of skids including process skids, pump skids, industrial skids, etc
By combining advanced technology with experienced engineering expertise, we ensure that every fabrication process is carefully planned and executed to maintain consistent quality, repeatability, and compliance with industry standards.

Process skids manufacturer in Pune, India

Complete Fabrication, Machining and Assembly Solutions for Skids manufacturing

Are you looking for smarter, faster ways to upgrade your industrial processes? Our process skids are the solution. We design and build compact, modular process systems that arrive ready to operate – fully assembled, tested and customized to your needs. From engineering and fabrication to piping and assembly, every step takes place under one roof, guaranteeing quality and speed.

Our integrated skid solutions are suitable for a wide range of industries, including chemical, pharmaceutical, food and beverage, and oil and gas. Thanks to their scalable design, installation and commissioning are quick and hassle-free, putting your operation up and running in no time. As a leading process skid manufacturer, we offer a smooth, cost-effective solution that boosts efficiency and simplifies your next project. Upgrade to ready-to-go process skids and see the difference in performance and reliability.

Process Skids manufacturer in India

Cyclotron Industries is the Best Process Skids manufacturer in India.
We provide manufacturing of all types of industrial skids liks process skids, pump skids, waste skids, etc

Email: enquiry@cyclotronindustries.com

What is a Process Skid?

A process piping skid fabrication is a modular, self-contained system for the process industries, with all necessary components mounted on a structural skid frame. Skid-mounted process systems integrate process equipment, piping systems, valves, instrumentation, pumps, and control systems into a single, compact unit. The primary purpose of process skid systems is to streamline installation, improve safety and reduce on-site construction time. Unlike conventional installations, which require assembling each component separately on-site, modular process skids are assembled and tested off-site, then transported and installed quickly at the operational site.

This modular process integration offers advantages, such as improved quality control, scalability, and easier maintenance. Process skid systems are ideal for industries seeking efficient, flexible, and cost-effective solutions, rendering them a preferred choice over traditional stick-built systems.

Types of Process Skids We Manufacture

Our manufacturing capabilities cover a wide range of process skids customized to meet the diverse industrial requirements. Below are the main types of process skids we offer:

1.Chemical Dosing Skids: Our chemical dosing skids feature advanced chemical injection systems for precise and consistent dosing. Integrated process automation ensures smooth operation, while robust designs support safe and efficient industrial chemical handling, making them ideal for critical applications in water treatment, oil & gas, and manufacturing.

2. Mixing & Blending Skids: Engineered for flexibility and performance, our mixing and blending skids feature state-of-the-art liquid mixing systems and are tailored for batch-processing applications. These industrial blending systems enable precise formulation and homogeneous mixing, supporting consistent product quality and scalable production.

3. CIP (Clean-in-Place) Skids: Our CIP skids are fully automated cleaning systems designed for the stringent hygiene requirements of the food and pharmaceutical industries. These systems deliver reliable, repeatable cleaning cycles, reduce downtime and ensure compliance with industry standards.

4. Filtration Process Skids: We provide industrial filtration skid systems with multi-stage filtration capabilities for a wide range of process and utility applications. These skids are engineered for high efficiency, durability and easy integration within existing operations, delivering superior filtration performance.

5. Custom Process Skids: We excel in delivering custom process skids designed to meet client-specific process requirements. Our solutions integrate piping and instrumentation into fully customized modular systems, ensuring optimal functionality and smooth integration with existing plant infrastructure.

Our Industrial Skid Solutions

At Cyclotron Industries, we manufacture a wide range of industrial skid systems designed for plug-and-play installation, operating efficiency, and durable performance. Our engineering team designs customized skid-mounted systems, customized for process requirements, space constraints, and industry standards. From design and fabrication to piping, assembly and testing, we provide complete skid solutions for OEMs, EPC contractors and industrial clients.

1. Pump Skids

Pump skids are compact, skid-mounted pumping systems designed for easy installation and efficient fluid handling across industrial applications. We manufacture customized pump skids integrating pumps, piping, valves, instrumentation, and control systems into a ready-to-install modular platform. Our fabrication capabilities support a wide range of materials, including carbon steel, stainless steel skid fabrication, and specialty alloys, depending on application requirements.

We manufacture:

Centrifugal pump skids for fluid transfer and circulation
Dosing pump skids for precise chemical injection
Firefighting pump skids for emergency safety systems
Chemical transfer skids for industrial processing plants

These systems are widely used in water treatment, chemical processing, oil & gas, and manufacturing industries.

2. Process Skids

Process skids are fully integrated modular systems designed to simplify complex industrial operations. We manufacture process skids with complete piping, instrumentation, valves, control panels, and structural support systems for fast deployment and reduced onsite installation work.

Our expertise includes:

Mixing skids for blending and formulation processes
Chemical dosing skids for controlled chemical addition
CIP (Clean-in-Place) skids for hygienic cleaning systems
Filtration skids for process purification applications

Our process skids support automation integration and are widely used in food processing, pharmaceuticals, chemicals, and industrial manufacturing plants.

3. RO / Water Treatment Skids

We specialize in the fabrication and assembly of high-quality water-treatment skids for utility and process water applications. Our skid systems are engineered for durability, corrosion resistance, and ease of maintenance, with strong expertise in stainless-steel skid fabrication and sanitary piping.

Our water treatment solutions include:

RO (Reverse Osmosis) skids
UF (Ultrafiltration) skids
DM (Demineralized Water) skids
Filtration skids

These skid systems are ideal for industrial water treatment plants, pharmaceuticals, food processing units, and utility water management projects.

4. Hydraulic Skids

Hydraulic skids are designed to deliver reliable hydraulic power and fluid control for industrial machinery and automation systems. We manufacture customized hydraulic skid packages integrating hydraulic power units, pumps, reservoirs, piping, manifolds, and controls.

Our solutions include:

Hydraulic power units
Valve manifold skids
Oil circulation skids
Hydraulic test skids

These systems are used in heavy engineering, manufacturing automation, material handling, and specialized industrial applications.

5. Heat Exchanger Skids

Heat exchanger skids are compact modular systems developed for thermal management, process heating, and cooling applications. We manufacture complete skid assemblies that integrate heat exchangers, piping, pumps, valves, and support structures to ensure efficient system performance.

Our offerings include:

Plate heat exchanger skids
Shell & tube heat exchanger skid systems
Cooling skids for industrial thermal control

These systems are widely used in chemical plants, energy systems, food processing, HVAC, and other process industries that require reliable temperature control solutions.

Process Skids manufacturer in India

Cyclotron Industries is the Best Process Skids manufacturer in India.
We provide manufacturing of all types of industrial skids liks process skids, pump skids, waste skids, etc

Email: enquiry@cyclotronindustries.com

Industries We Serve

1. Chemical Processing

From mixing and blending to dosing and filtration, our skids are engineered with reliability and safety in chemical production environments. We help companies meet strict industry standards, reduce downtime, and improve operations, all while prioritizing the safety of their teams and facilities.

2. Pharmaceutical

We understand the essential requirement for purity and dependability in pharmaceutical production. Our process skids are built to maintain the highest hygiene standards, support batch and continuous operations and simplify validation. This ensures that safe medicines reach people faster and with uncompromised quality.

3. Food & Beverage

Our food and beverage process skids are built with hygiene, safety, and productivity at the forefront. We help producers maintain flavor integrity, comply with food safety regulations, and achieve consistent, high-quality output, from beverages to dairy and everything in between.

4. Water Treatment

Whether it’s for potable water, wastewater, or process water, our skids support effective treatment and purification. They are easy to install, monitor, and maintain, making water management simpler and more reliable for municipalities and industries alike.

5. Oil & Gas

Our rugged process skids stand up to the demanding conditions of oil and gas facilities. They deliver dependable performance across separation to metering, helping operators minimize risk, boost efficiency, and meet evolving environmental standards.

6. Power Generation

In power plants, reliability cannot be compromised. Our skids improve processes such as water treatment, fuel handling, and emissions control, contributing to smoother operations, reduced downtime, and more consistent energy output.

7. Industrial Manufacturing

Every manufacturing facility is unique, and our skids are custom-built to fit your specific automation and process needs. We help increase efficiency, reduce manual errors, and support smooth integration with modern control systems for smarter production.

We also provide dedicated OEM support, meet EPC project requirements, and enable advanced industrial process automation for every industry we serve.

Industrial Skid Manufacturing Process

Requirement Analysis: Project requirements are gathered and analyzed to determine specifications and objectives.
Engineering & Design: Develop detailed engineering drawings and designs customized for the project’s needs.
Material procurement: Source and procure the needed materials and components in accordance with design specifications.
Fabrication: Cut, weld, and prepare structural elements and components in accordance with approved designs.

5. Piping & Assembly: Install piping, valves, instruments, and assemble all components into the skid structure.

6. Quality Inspection: Inspections are performed to check that all fabrication and assembly meet established quality standards and specifications.

7. Testing: Functional and pressure tests are performed to validate the system’s soundness and performance.

8. Dispatch: The completed skid is packaged and shipped to the client’s site for installation and commissioning.

This process provides a systematic approach for producing high-quality industrial skids that fulfill client requirements.

Process Skids manufacturer in India

Cyclotron Industries is the Best Process Skids manufacturer in India.
We provide manufacturing of all types of industrial skids liks process skids, pump skids, waste skids, etc

Email: enquiry@cyclotronindustries.com

Why Choose Us for Process Skid Manufacturing?

Ready to turn your process skid project into a true success story? Partner with the team that delivers more than just equipment—we deliver confidence, speed, and results you can count on.

1. In-house Manufacturing Facility: We control every aspect of production in our own facility, providing consistent quality that you can trust.

2. Engineering & Fabrication Expertise: Our experienced team designs and builds skids that perform flawlessly, no matter how complex your requirements are.

3. Process Piping Capability: We handle intricate process piping with precision, ensuring smooth integration and top-tier reliability.

4. Quality-focused Production: Every skid is built to the highest standards, with rigorous checks at every stage.

5. Custom Skid Solutions: We build your skid to fit your exact requirements—practical, reliable, and made for you.

6. Skilled Fabrication Team: Our dedicated skilled team brings years of expertise and takes pride in every project.

7. Timely Project Delivery: We deliver every project on time, supporting your goals and minimizing the downtime.

8. OEM & EPC Project Experience: Our proven track record covers both OEM and EPC projects, giving you confidence in our capabilities.

Cyclotron group clients

Quality Standards & Inspection

At Cyclotron Industries, quality control is built into every stage of railway parts fabrication and reinforced through thorough inspection procedures. All railway components are manufactured under controlled processes that meet railway and OEM requirements.

Welding Procedure Qualification (WPS / PQR):
Critical welds are executed in accordance with approved Welding Procedure Specifications (WPS) and validated through Procedure Qualification Records (PQR). This ensures proper weld penetration, strength, and fatigue performance.

Dimensional Inspection and Fit-Up Checks:
We conduct both pre- and post-welding inspections to verify dimensional accuracy, specified tolerances, and assembly fitment. These checks help prevent distortion and maintain structural balance.

Visual, DPT, and MPI Testing (as required):
Depending on project specifications, welds undergo visual inspection, Dye Penetrant Testing (DPT), or Magnetic Particle Inspection (MPI) to identify surface and near-surface defects